YJF-3 Thistle Tube Iron Spectrometer is a set of iron spectrum analysis system, consisting of thistle tube iron spectrometer, iron spectrum microscope, CCD camera device (18 million pixel camera), and abrasive management analysis software. Using a slender thistle tube to transport oil samples, the diluted oil sample is dripped through the thistle tube into the "U" slot at the lower end of the spectrum under its own gravity (without relying on external force). Based on strong magnetic separation technology, the abrasive particles in the oil sample are extracted without damage, preserving the original information of the abrasive particles and having more representative significance.
The YJF-3 Ji tube type ferrography analysis system regularly monitors and tracks the quantity, size, shape, and composition of ferromagnetic wear particles in media such as lubricating oil, hydraulic oil, and grease used in mechanical equipment. Based on the information of mechanical wear particles contained in the oil used by the equipment, namely the friction and wear characteristics of the friction pair surface material, quantitative and qualitative analysis of the wear ferromagnetic particles in the oil is carried out to obtain information on the lubrication and wear status of the machine. The wear status of the equipment is quantitatively and qualitatively described, inducing factors are identified, the working conditions of the machine are evaluated, and its faults are predicted. The fault location, cause, and type are determined, and the wear trend curve is drawn. Abnormal wear status of the equipment is detected in the early stage of the fault, and equipment faults and abnormal phenomena are quickly dealt with to reduce unexpected shutdowns. The sentence is:, Develop equipment maintenance and spare parts plans that are practical, extend equipment maintenance cycles, reduce equipment maintenance costs, and effectively avoid catastrophic equipment accidents.
Prepare the real wear particles in the tested oil onto a dedicated spectrum, and observe the size, shape, texture, color and other morphological characteristics of the wear particles deposited on the spectrum through an iron spectrum microscope to determine the wear location, degree and cause of the equipment. The analysis of ferrography technology is an important component of tribology, and its products can be widely applied in cutting-edge technology fields such as aviation and aerospace, as well as national economic fields such as railways, coal mines, bridges, construction, vehicles and ships, machinery, petroleum, chemical industry, steel, electricity, ships, metallurgy, transportation, etc. In addition, it can also be applied in the field of tribology research to study material wear resistance, lubricating oil wear reduction effect, and machine running in process. YJF-3 thistle tube ferrograph is easy to operate, convenient and fast.
Product Features:
1. Standard: Complies with ASTM D7690 and ASTM D7684 standards
2. Provide standard iron spectrum abrasive grain image acquisition, abrasive grain map, and iron spectrum data processing management and analysis software (including CD, permanent use, free upgrade)
3. Efficient separation of abrasive particles and pollutant particles in oil samples
4. The spectral process will not cause deformation of the abrasive particles and maintain the original state information
5. Easy to operate and fast to produce spectra
6. Grinding particle analysis range 0-800um
7. High magnetic field gradient ensures neat arrangement of iron abrasive particles and avoids accumulation
8. Less solvent required, no need for external compressed air, environmentally friendly
Technical highlights:
1. Glass thistle tube independent transmission improves the reliability of instrument operation.
2. Efficiently separate abrasive particles and pollutant particles from the oil sample.
3. The spectral process will not cause deformation of the abrasive particles.
4. The range of abrasive particle analysis is 0-800um.
5. High magnetic field gradient ensures neat arrangement of iron abrasive particles and avoids accumulation.
6. Provide a reference map library for comparison, accurately determining the location and cause of wear faults.
7. Requires less solvent and is environmentally friendly.
8. The design concept of preventing solvents from evaporating into the air ensures the health of personnel and environmental protection.
9. One click rotating design, quick replacement of glass thistle tube for easy maintenance, cleaning, and upkeep.
10. The streamlined appearance design and exquisite combination structure make the overall look simple and elegant.
Iron spectrum analyzer microscope:
Research on the use of an iron spectrometer microscope system, covering observation methods such as bright field, dark field, and polarization. A dual light microscope with two illumination systems: reflection and reflection, equipped with a high-power reflection and transmission dual path Kohler illumination system. It is possible to clearly and efficiently observe the number, size, shape, and composition of equipment oil wear particles deposited on the spectrum, analyze the wear type, and thus control the lubrication and wear status information of mechanical equipment.
Iron spectrum abrasive grain image acquisition, recognition, management and analysis software:
System composition: including personnel management, standard iron spectrum management, user iron spectrum management, user iron spectrum analysis, operation records, and system settings. For the identification and analysis of wear particles, the wear trend analysis software can automatically generate iron spectrum detection reports and provide supporting PC data management software. The measurement data can be directly imported into the computer for data management, trend analysis, etc. Collect, store, manage, analyze, and print reports on iron spectrum images.
Analyze the technical parameters of the iron spectrum microscope: